- Home
- ยป
- Product Range
- »
- New Item
New Item
Air Classifier Machine
Minimum Order Quantity: 1 Piece
Product Brochure
Capacity | 500 kg/hr |
Capacity(Kg) | 100 |
Automation Grade | Semi Automatic |
I Deal In | New Only |
Country of Origin | Made in India |
The DP® Aerova Air Classifier is high efficiency air classifier suitable for classifying dry materials in range from 1 - 150 microns designed for throughputs of 5 kgs per hour to 10 tonnes per hour. Aerova classifier is forced-vortex unit which can be operated as stand-alone system or within the milling system.
Material can be fed over wide range of variation and this unit can give accurate product output with required fineness.
The Aerova Classifier is prominently used in classifying the particles in the minerals, chemicals, metal powders, ceramics, plastic and recycling industries.
Principle of Operation
DP Aerova classifiers classifies the particles based on the principle of opposing forces, centrifugal and drag force. As product enters tangentially into the air & material inlet, all the particles are subjected to drag force by the air conveying fan. This drag force varies as it depends upon the size and density of each particles. When the drag force is higher than the centrifugal force caused bythe classifying wheel, particle passes through the classifi[1]er wheel to the fine product outlet. Coarse particles are carried away by the centrifugal force due to inertia and collected at the coarse outlet through conical chamber. Cutpoint is determined when the forces are balanced in which particles passes with 50% chances. Cutpoint can be varied by varying the speed of the classifier wheel. Smaller cutpoints can be achieved efficiently with the help of secondary air inlet as it controls the amount of air in the chamber. By varying the speed of the conveying fan and classifier speed wide range of particle cutpoint is achieved.
Air purging is provided for the prevention of coarse particle to enter into the fine product with the help of compressed air for efficient sealing. Diffirent designs of classifying wheels are also available based on the requirement.
Features & Benefits
· High-efficiency air classifier
· Particle size cut-point from 1-150 microns
· Precise on-stream control of cut-point by variation of rotor speed and airflow
· Low power consumption and Robust construction and build quality for long service life
· Adjustable secondary air-wash system for optimisation of classification efficiency
· Operates under negative pressure promoting dust-free environment
· Can be supplied with a variety of liners and coatings to improve wear resistance
Options & Accessories
· Machine Contact and Non-Contact Parts available in CastIron, Carbon Steel, 304, 304L, 316, 316L.
· The internal surfaces of the classifier canbe lined with ceramic tiles of various grades.
· Wearable parts available in hard materials like Forged Alloy Steel, Welded Hard Facing, Hard Alloy Steel Casting, CastIron.
· The classifying wheel can also be made of wear resistant materials such as ceramic or silicon carbide.
Contra Pin Mill SS304
Minimum Order Quantity: 1 Piece
Product Brochure
Motor Power | 10 HP |
Material | Stainless Steel |
Usage/Application | Food, Pharma, Chemical |
Capacity | 200 kg/hour |
Automation Grade | Automatic |
Warranty | 12 months |
Country of Origin | Made in India |
The DP® CONTRA Pin Mill is a robust apparatus intended for nonstop use. Grinding difficult materials—even those with a Mohs hardness of three or higher—is something it excels at. These materials may be reduced to incredibly small powders, with sizes ranging from 10 to 500 microns.
The DP® CONTRA Pin Mill works really well because it has two special rotating discs with pins on them. One of these discs spins on the forward direction, while the other spins on the opposite direction side, where the material enters the mill's center. It is ideal for processing brittle materials because the discs are reached at a very high speed, reaching up to 240 m/sec at the outermost rows of pins. The speed may be precisely controlled to process the material more finely.
The big chamber in the mill creates a centrifugal powerful force that helps process materials even if they're wet, oily, sticky or absorb moisture easily. This ensures everything gets mixed evenly without sticking to the pins or the chamber walls. Liquid nitrogen can also be used to enable cryogenic milling of materials that are sensitive to heat, like spices. This machine's unique capacity to employ cryogenic milling allows it to retain up to 97% of the aromatic oils found in spices. In comparison to conventional processing procedures, it also maintains the lipids in the spices, giving the powdered spices a far greater flavor and fragrance.
Ideal for meeting the needs of a variety of manufacturing industries, including recycling, food and drink, minerals, chemicals, pharmaceuticals, and cosmetics. It can process a wide range of materials, from soft to extremely hard, and produce lump-free, fine powder.
DP® CONTRA Pin Mill a solution for safely grinding and designed for processing potentially explosive materials. Our mill is built strong with a tough outer cover that can handle pressures up to 10 bars. keeping everything safe from unexpected pressure changes.
This machine's compact design ensures easy accessibility for cleaning, minimizing operational mess and providing a seamless and efficient grinding experience.
Features & Benefits
- High grinding fineness with low specific energy consumption
- Intensive, agglomerate-free and homogeneous mixing-grindinng of products
- 2 driven pin discs for achieving high fineness values in the range of approx 10 to 500 µm
- Individual setting of the grinding parameters - speed, direction of rotation, etc.
- Gentle grinding which avoids any damage to the protein and starch
Options & Accessories
- Cryogenic operation available with liquid nitrogen Systems for heat-sensitive materials
- Explosion pressure shock proof system
- Metal separator Design for coating of mineral powders
- Protein enrichment of flours by size reduction and air classification
Fitz Mill Stainless Steel Pulverizer
Minimum Order Quantity: 1 Piece
Capacity | 100 kg/hr |
Machine Capacity(kg/hr) | 100 kg/hr |
Material | Stainless Steel |
Usage/Application | Industrial |
Product Type | Hammer & Screen Mill |
Motor Type | Foot Mounted |
Power | 7.5 HP |
Automation Grade | Semi Automatic |
Phase | Three Phase |
Voltage | 415 V |
Color | Stainless Steel |
Weight | 500 kg |
Design | Compact and Easy to Clean |
Warranty | 1 year |
Country of Origin | Made in India |
DP Fitz Mill is a versatile and high-performance grinding machine ideal for achieving precise particle size reduction across a wide range of materials. Here's how it works:
- Material enters the grinding chamber where a high-speed rotor equipped with precision blades spins at controlled speeds
- These blades impact the material, causing it to shatter and fragment into progressively finer particles
- The adjustable grinding chamber allows for precise control over the final particle size, ensuring a consistent and uniform end product.
Built for Durability and Efficiency:
- Constructed from high-grade stainless steel, the Fitz Mill is built to withstand even the most demanding grinding tasks.
- The compact design facilitates easy cleaning and maintenance, minimizing downtime and maximizing operational efficiency.
Applications:
The Fitz Mill excels in processing a diverse range of materials, including:
- Pharmaceuticals and nutraceuticals
- Food and beverages (spices, sugar, grains)
- Chemicals and pigments
- Minerals (soft to moderately hard)
- And much more!
Features:
- Highly customizable: Achieve particle sizes as fine as 35 microns with lab and production models available.
- Scalable capacity: Process materials from 100 kg/hr to 5,000 kg/hr.
- Energy-efficient operation: Keeps your production costs low.
- Durable construction: Handles materials up to Mohs hardness 4.
- Versatile and adaptable: Variable speed control and diverse feeding options ensure a perfect fit for your specific needs.
- Easy maintenance: Designed for quick cleaning and minimal downtime.
- Compact and dust-free: Optimizes your workspace for a clean and efficient operation.
Additional Options:
- Gravity or pneumatic conveying discharge systems
- Integration with various feeding systems
- Containment options for isolator installations
Additional Information:
- Item Code: 84798200
- Production Capacity: 100 kg/hour
- Delivery Time: 8-12 Weeks
- Packaging Details: Crate Packing Available
Pin Mill
DP® UNIVA Series Pin Mill is a specialized grinding machine that uses circular steel pins that interlock to efficiently crush or grind different materials into fine particles. Feed material is fed into the milling chamber. Inside the mill, there's a rotor equipped with closely spaced pins. These pins rapidly spin around their axis. As the rotor spins the particles collide with the rotating pins. This collision causes the particles to break and grind into smaller sizes, the centrifugal force generated by the spinning rotor helps to propel the ground particles through the screen, The milling process is adjustable, allowing for control over the fineness of the end product.
Constructed from durable stainless steel, it can grind materials with a hardness level of up to 4, thanks to its adjustable-speed rotor. The machine's compact design ensures easy accessibility for cleaning, minimizing operational mess and providing a seamless and efficient grinding experience.
Materials that can be processed in DP® UNIVA Series Pin Mill
- Sugar
- Spices, grains, herbs, or dried fruits.
- Chemical compounds, pigments, or dyes.
- Active pharmaceutical ingredients (APIs)
- Herbs and Spices: Cumin, coriander, pepper, or dried herbs.
- Minerals: Certain non-abrasive minerals with moderate hardness.
Features of the DP® UNIVA Series Pin Mill
- High fineness upto 35 μm Lab & Production models
- Capacity ranges from 100 kg/hr to 5000 kg/hr
- Energy efficient & economical to operate
- Can grind materials upto Mohs hardness 4 or less
- Constructed in stainless steel
- Variable speed rotor drive
- Designed for easy access and cleaning
- Compact design & dust free operation
Options & Accessories
- Gravity or pneumatic conveying discharge
- Various option for feeding and system configuration
- Containment design options available for isolator installations
- Cryogenic operation available
Zeva Mill Breadcrumb Grinder
Minimum Order Quantity: 4 Piece
Machine Capacity(kg/hr) | 250 kg/hr |
Material | Stainless Steel |
Usage/Application | Industrial |
Automation Grade | Fully Automatic |
Phase | Three Phase |
DP Zeva Mill Bread Crumb Grinder is a high-performance grinding machine ideal for achieving precise particle size reduction for food products like Bread Crumbs that find application in a wider range of Industries.
- Dried Bread pieces enters the grinding chamber where a high-speed rotor equipped with precision blades spins at controlled speeds.
- These blades impact the material, causing it to shatter and fragment into progressively finer particles.
- The adjustable grinding chamber allows for precise control over the final particle size, ensuring a consistent and uniform end product.
Built for Durability and Efficiency:
- Constructed from high-grade stainless steel, the Zeva Mill is built to withstand even the most demanding grinding tasks.
- The compact design facilitates easy cleaning and maintenance, minimizing downtime and maximizing operational efficiency.
Applications:
- Breadcrumbs
- Coatings and covering
- Food and beverages (spices, sugar, grains)
- And much more!
Features:
- Highly customizable: Achieve particle sizes as fine as 35 microns with lab and production models available.
- Scalable capacity: Process materials from 100 kg/hr to 5,000 kg/hr.
- Energy-efficient operation: Keeps your production costs low.
- Durable construction: Handles materials up to Mohs hardness 4.
- Versatile and adaptable: Variable speed control and diverse feeding options ensure a perfect fit for your specific needs.
- Easy maintenance: Designed for quick cleaning and minimal downtime.
- Compact and dust-free: Optimizes your workspace for a clean and efficient operation.
Additional Options:
- Gravity or pneumatic conveying discharge systems
- Integration with various feeding systems
- Containment options for isolator installations
Stainless Steel Ribbon Blender
Brand | DP Industries |
Material | Stainless Steel |
Stainless Steel Ribbon Blender machine is used for blending, mixing various types of powder and granules etc. The machine is idle for mixing spices products, pickles and many types of powders, Granules type products. Ribbon Blender machine can be supplied with attachments such as Heating, Cooling system, Spraying arrangements, lump breaking arrangements etc.