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Lump Crusher
We also manufactures Stone Crusher, Impact Pulveriser, Lab Pulveriser as per industrial requirement.
DP Lumps Breaker Machine
Product Brochure
| Drive Type | Electric |
| Country of Origin | Made in India |
The DP® Lump Breaker is engineered for efficient deagglomeration and size reduction of compacted, lumpy, or hygroscopic materials. Material enters through the feed Inlet (1) and is directed into the crushing zone (2) via the inclined feed hopper, allowing gravity to guide the bulk solids into the processing chamber smoothly. Within the crushing zone, slow-speed blades (3) mounted on a heavy-duty shaft rotate and intermesh with fixed combs (4). This configuration applies a combination of cutting, crushing, and shearing forces to break down hard lumps or solidified masses without generating excessive heat or fines. The result is a controlled and uniform reduction in particle size. Once the material is processed, it passes through the screen (5), which ensures consistent output sizing. Oversize particles are retained for further reduction, while the desired fine product is collected in the Discharge Hopper and exits through the fine product outlet (6). This mechanism makes the DP® Lump Breaker ideal for pre-processing in bulk handling systems across industries such as food, chemicals, and pharmaceuticals.
Features & Benefits
1. Heavy-duty rotor with replaceable blades for extended service life
2. Modular screen options for controlled and uniform particle size
3. Ideal for compacted, fibrous, fatty, or hygroscopic materials
4. Intermeshing comb design ensures consistent crushing and smooth flow
5. Minimal fines generation, preserving product integrity
6. Low-speed, high-torque operation for gentle yet efficient deagglomeration
7. Easy access of internal components for cleaning and maintenance
Options and Accessories
1. Construction Materials: Available in carbon steel, stainless steel (SS304, SS316, SS316L), or custom-engineered configurations to meet specific product or regulatory requirements.
2. Screen Configurations: Interchangeable screen designs with customizable openings to suit various material types and desired output sizes.
3. Safety Mechanisms: Can be equipped with vibration sensors, temperature sensors, and safety interlocks to ensure operational safety and equipment protection.
- Inline and Standalone Configurations: The DP® Lump Breaker is offered in two configuration options to suit different processing needs: Standalone Configuration – Designed as a self-contained unit that operates independently of the processing line. Ideal for facilities requiring only pre-crushing or where integration with an existing system is not feasible.
- Inline Configuration – Compact and easily integrated into existing processing lines, typically placed just before fine grinding or milling equipment. This space-saving solution ensures seamless material flow within continuous operations.
Lump Crusher Machine
Product Brochure
| Usage/Application | All purposes. |
| Type Of Crushing Machines | Impact Crusher |
| Material | Mild Steel |
| Automation Grade | Semi-Automatic |
| Brand | DP Pulveriser |
P Pulveriser industries manufactures a large variety of Impact Crushers to virtually any size reduction job. The extremely rugged construction of Impact Crushers ensures a long life with minimum maintenance easy to install and economical to run. The shell of Impact Crusher is lined throughout with MS, Cast Iron or Manganese Steel, according to the size of Impact Crusher and duty required. We can provide a Impact Crusher to reduce almost any material to the size required.
Operating Principle of Impact Crusher :Material is fed in Impact Crusher from the periphery through a hopper into the grinding chamber to minimize air pressure, greatly reducing dust problems. For some material suitable ventilation is recommended by introducing air on the discharge side of the crusher, this will prevent a dusty atmosphere at the inlet of Impact Crusher. The swinging hammers in Impact Crushers crush the materials along the stationery liners before discharging through a perforated screen at the bottom; replaceable bar type screen is available for specific application. Combination of hammer style, liner plates and sieve inserts offer almost unlimited possibilities to cater user needs from an Impact Crusher.
Applications of Impact Crusher :The Impact Crushers are used for crushing or shredding of diverse materials such as: Limestone, Glass, Coal and Lignite, Clay, Sand, Phosphate, Rock, Fertilizer, Aluminium Oxide, Slags, Coke, Silica, Bauxite, Dolomite, Grain, Barytes, etc.
Outstanding Features of Impact Crusher :
- ➤ Impact Crusher is specifically designed to withstand the abuse of grinding of abrasive materials.
- ➤ Heavy duty, replaceable, abrasion resistance wears plates in mill top.
- ➤ Heavy duty hard faced or heat treated hammers.
- ➤ Heavy duty rotor assembly.
- ➤ Rugged bar screen or thick perforated metal screens to size materials.
- ➤ Impact Crusher is opted with Dust-tight or water-tight construction.
- ➤ All stainless steel construction available in Impact Crusher.