
The
D.P. Impact Pulveriser / Pulverizer is a versatile grinding unit of heavy
and rugged construction and built for continuous operation day after day.
The unit is especially designed for the medium fine, and fine size
reduction.
The industrial pulverizer meet most capacity requirements and lend
themselves to a wide degree of adjustments with fineness of the finished
product ranging from about 60 mesh to bulk passing through 325 mesh,
depending on a considerable extent to the particular material being handled.
Unlike an ordinary hammer mill, it has no screens to break, wear out or clog
in the crushing chamber. The D. P. Impact Pulverizers combines grinding,
classifying and conveying all in one single unit.
Operating Principle of Impact Pulveriser

The D.P. Impact Pulveriser consists of an encased rotor carrying swing
hammers, whizzer classifier for fineness regulation, and Blower Fan mounted
on a solid shaft. Raw material to be pulverised enters the crushing chamber
through the hopper and automatic rotary feeder. The impact of the hammer on
the feed material against the Liner plates reduces it into fine powder. The
ground material is carried towards the whizzer classifier for classification
and the over size particles are rejected by the classifier and returns to
the crushing chamber for further grinding. The classified material is then
conveyed into the cyclone for collection and bagging. A dust collector is
provided in the system for ensuring dust Free operation and no loss of
ground powder.
Application of Impact Pulveriser
The D. P. Impact Pulverizer and Industrial Pulverizer are used for a wide
range of application e.g. Agricultural Chemicals, Carbon & Graphite,
Coal, Coke, Coconut Shell & Wood Saw Dust, Clay, Dye Stuff &
Pigments, Detergents, Ferro Alloys Fertilizers, Fillers, Food Products,
Herbs & Spices, Insecticides and Pesticides, Katha, Marine feeds,
Minerals, Plastics, Pharmaceuticals, Resins, etc.
Outstanding Features of Impact Pulverizer
- Easy starting.
- Cold & silent running
- Dust free operations
- Robust Construction
- Low Specific Power Consumption
- Automatic Feeding
- Durable Long Life
- Guaranteed Grinding Efficiency
| Specifications of Impact Pulveriser |
| Type of Classification |
Screen less (Whizzer
Type) |
| Mill Size |
D.P.-15 |
D.P.-20 |
D.P.-25 |
D.P.-32 |
D.P.-42 |
| Motor H.P. |
7.5-10 |
15-20 |
25-30 |
50-60 |
100 |
| Max. Feed Size |
10mm |
15mm |
20mm |
25mm |
30mm |
| Mill RPM |
3000 |
2200 |
2000 |
1800 |
1600 |
| Fineness Range |
60 - 325 Mesh B.S.S.
|
Air Classifying Mill is used for
separating dry materials into different particle size fractions by their
size, mass or shape also modify a particle size distribution. We have
established a note worthy status among the Air Classifying Mill
Manufacturers in India. We bring for the clients Air Classifying Mill of
exceptional quality at cost-effective price.
Known For :
- Resistance to wear and tear
- Sturdy build
- Easy installation
- Compactness
- Simple design
- Low maintenance
- Cost-efficiency
- Superior quality
Used In The Production Of :
- Aluminium Oxide
- Calcined Magnetite
- Cement
- Talc
- Metallurgical Powders
- Fly Ash
- Soya flour
- Food Products
- Graphite
- P.V.C. Resin
- Limestone
- Clays
- Pigments
- Silica
- Hydrated lime
- Chemicals
Operating Principle
Referring to the schematics below, most of the processing air or gas enters
through the bottom section of the mill. Up to 30% of the total airflow can
be introduced with the feed material. Concurrent with this constant mass
flow of gas, feed material is introduced to the mill ideally in a constant
mass flow manner.
For most applications, material is
introduced to the tip of the rotating hammers through a port opening at the
side of the mill. Feed material can be either pneumatically conveyed or
screw fed. The rotating hammers attached to the impact rotor disc serve to
fracture the process material.
A serrated liner mounted on the periphery of the grinding chamber in the
hammer path serves to improve grinding efficiency by preventing particles
from accelerating to the speed of the hammers thereby increasing the
relative speed difference.
The primary airflow passing through the narrow annular gap formed in
between the liner and impact rotor disc in conjunction with the fanning
action of the hammers transports the material to the top of the mill. A
dispersion ring then directs the material downward toward the classifier.
Baffles welded to a shroud ring straighten the flow of material and air so
that particle vortexing at the dispersion ring area is avoided.
The shroud assembly effectively separates the grinding zone from the
classification zone as well as providing a defined path for the material and
air to flow through.
Depending upon the air flow rate and separator speed adjustment,
discreet particles are acted upon by either the center seeking drag force of
the air that flows through the classifier or the center fleeing centrifugal
forces created by the turning of the classifier wheel. Rejected particles
fall by gravity and are pulled back under the shroud assembly to the
spinning hammers for further impact.
| Specifications : |
| Air Classifier Mill Size |
D.P.A.C.M.-100 |
D.P.A.C.M. -300 |
D.P.A.C.M. -600 |
|
| Mill Size |
10 |
30 |
60 |
|
| Classifier Motor (HP) |
1 |
5 |
10 |
|
| Rotor Speed (Max RPM) |
7000 |
4700 |
2900 |
|
| Classifier Speed (Max RPM) |
4500 |
2500 |
2000 |
|
| Max Air Flow (Max m3/hour) |
1300 |
3500 |
6500 |
|